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인서트 N-IT series

NANOLOY ISO TURNING INSERT

N-IT series

Nano ultrafine powder technology & optimal geometry for aerospace and automobile parts machining.
→ Longer tool life in heat-resistant alloy, stainless steel machining

Turning insert for ISO S, M material group

  • 1. Excellent hardness and wear resistance → ultrafine grade applied
  • 2. Designed for ISO S, M materials
    (Prevent build up edge and burrs, improve cutting edge wear)
  • 3. Various geometries → from finishing to roughing machining

PRODUCT FEATURES

Negative Type
PRODUCT FEATURES
Chip Breaker Chip Breaker Design Features
F11
(Finishing)
- Optimized in finishing machining ISO S, M materials
- Prevents B.U.E with sharp edge
- Enhanced chip evacuation
- High rake angle applied in side cutting edge
(→ Minimize cutting forces and heat resistance)
M11
(Medium)
- Optimized in ISO S, M materials
- Prevents B.U.E with sharp edge
- Strong cutting edge-reduce boundary damage
- Wide chip pocket (→ Stable chip evacuation)
R11
(Roughing)
- Optimized in roughing machining ISO S, M materials
- Excellent for cutting edge strength
- Designed for deep depth of cut
(→ Excellent for deep depth of cut at high feed)
M22
(Medium)
- Optimized in medium machining ISO S, M materials
- Prevents B.U.E with sharp edge
- Sharp cutting edge & low cutting force
- Stable chip pocket
(→ Reduce force of chip evacuation )
M51
(Medium
/ Finishing)
- Universal chip breaker
- Prevents B.U.E with sharp edge
- Sharp cutting edge & low cutting force
- Enhanced chip breaker
(→ Excellent chip evacuation at Low feed, depth of cut)
M21
(Medium)
- Optimized in medium machining ISO S, M materials
- Prevents B.U.E with sharp edge
- Sharp edge & low cutting force
- Stable chip pocket
(→ Reduce force of chip evacuation)
M51
(Medium
/ Finishing)
- Optimized in roughing machining ISO S, M materials
- Excellent cutting edge strength
- Designed for deep depth of cut
(→ Excellent for deep depth of cut at high feed)
M51
(Medium
/ Finishing)
- Optimized in medium machining ISO S, M materials
- Prevents B.U.E with sharp edge
- Sharp edge & low cutting force
- Waved cutting edge (→ Reduce cutting force) NANOLOY
Positive Type
Positive Type
Chip Breaker Chip Breaker Design Features
F11
(Finishing)
- Optimized in finishing machining ISO S, M materials
- Prevents B.U.E with sharp edge
- Enhanced chip evacuation
(→ Stable chip evacuation in Finishing)
M11
(Medium)
- Optimized in ISO S, M materials
- Prevents B.U.E with sharp edge
- Strong cutting edge - reduce boundary damage
- Wide chip pocket (→ Stable chip evacuation)
R11
(Roughing)
- Optimized in roughing machining ISO S, M materials
- Excellent cutting edge strength
- Designed for deep depth of cut
(→ Great for deep depth of cut at high feed)
M51
(Medium
/ Finishing)
G class
- Universal chip Breaker
- Prevents B.U.E with sharp edge
- Sharp edge & low cutting force
- Enhanced chip breaker
(→ Excellent chip evacuation at Low feed/depth of cut)
2FM
(Medium
/ Finishing)
G / M
class
- Optimized in ISO S, M materials Finishing and Medium
- Prevents sharp edge adhesion
- Enhanced chip evacuation
- G class machining
- G/M class (Selectable)

INTERNAL / EXTERNAL TEST (AEROSPACE)

Internal Test
Internal Test (Inconel)
O.D. machining (Inconel)
  • Workpiece : Inconel718
  • Cutting conditions
    vc=60m/min, fn=0.15mm/rev, ap=1.5mm, wet
  • Item : CNMG120408-F11 NV3025
Internal Test (Stainless steel)
O.D./Facing complex (Stainless steel)
  • Workpiece : SUS304
  • Cutting conditions
    vc=120m/min, fn=0.20mm/rev, ap=2.0mm, wet
  • Item : CNMG120408-M11 NV3025
External Test 1. (Aerospace, C263 Nimonic263)
Aerospace Parts_Flange Type Housing
  • Workpiece : nimonic263 (forging), max. dia 680mm
  • Cutting condition : vc75m/min, fn0.25mm/rev, ap1~2mm
  • Machining type : vertical, O.D, facing, wet
  • Item : CNMG120412-R11 NV3025
PRODUCT FEATURES(NEGATIVE)
  R11 NV3025 Competitor "K"
Image
Tool life
Results Increased tool life 150%
External Test 2. (Aerospace, Mixed_Inconel718+RENE)
Aerospace Parts_Flange Type Housing
  • Workpiece : Mixed (inconel718+RENE), max. dia 900mm
  • Cutting condition : vc32m/min, fn0.1mm/rev, ap0.45mm
  • Machining type : vertical, O.D, facing, wet
  • Item : CNMG120408-M11 NV3005
PRODUCT FEATURES(NEGATIVE)
  R11 NV3025 Competitor "I"
Image
Tool life
Result Increased tool life 120%
Aerospace Parts_Seal-A/O, Trans External Test 3. (Aerospace, RENE41)
Aerospace Parts_Flange Type Housing
  • Workpiece : RENE41, max. dia 880mm
  • Cutting condition : vc32m/min, fn0.1mm/rev, ap0.45mm
  • Machining type : vertical, O.D, wet
  • Item : WNMG080408-M21 NV3005
PRODUCT FEATURES(NEGATIVE)
  M21 NV3005 Competitor "S"
Image
(OP10)
Image
(OP10)
Result Better wear resistance
External Test 4. (Aerospace, Mixed_Inconel718+RENE)
Aerospace Parts_Seal-A/O, Trans
  • Workpiece : mixed (inconel718+RENE), max. dia 880mm
  • Cutting condition : vc33m/min, fn0.1~0.15mm/rev, ap0.5mm
  • Machining type : vertical, facing, wet
  • Item : VCGT160408-2FM NV3025
PRODUCT FEATURES(NEGATIVE)
  2FM NV3025 Competitor "I"
Image
(OP10)
Image
(OP10)
Result Excellent wear resistance in equal machining
External Test 5. (Aerospace, Inconel718, Heat Treatment)
Aerospace Parts_Stack-Ring
  • Workpiece : inconel718, max. dia 495mm
  • Cutting condition : vc45m/min, fn0.15mm/rev, ap1.0mm
  • Machining type : vertical, O.D, wet
  • Item : DNMG150612-M11 NV3005
PRODUCT FEATURES(NEGATIVE)
  M11 NV3005 Competitor "I"
Image
(OP10)
11min
Image
(OP10)
15min
Result Excellent wear resistance and toughness in equal machining

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